Products and Solutions

Product Introduction

Pigment, a group of materials can dye other subjects, are divided into soluble&insoluble dye and organic&inorganic dye. Dye, a group of materials can dye fiber and other materials, is divided into natural and man-made dye. SIEHE industry gathers rich experience in equipment application and manufacturing and has provides equipment and turnkey projects to lots of international pigment manufacturers, such as Mingsheng, Clariant , BASF and etc. Mixing equipment, core device of dye&pigment complete production line, as well as additional function are chosen according to production process. Pre-mixing device includes: raw materials’ treatment system(unpacking, feeding, smashing, sieving, drying and etc.), raw materials’ transmission system, raw materials’ storage system, batching system, temporary storage system and etc. After-mixing devices includes: finished products transmission system, finished products temporary storage system, finished products before-packing treatment system(sieving, metal detecting and filtering and etc.), finished products packing system, finished products stacking system and etc. SIEHE also provides the steel structure platform, dust collecting system, automatic control system in different levels.

【Raw Material Properties】: Mixing of powder and powder, powder and particles, powder and a spot of liquid..
【Production Capacity】: 1500~30000 T/year
【Application Industry】: Suitable for soluble&insoluble, organic&inorganic, natural&man-made and etc dye. (More information please click FREE CONSULTATION)
【Applied Materials】: Ceramic pigment, paint pigment, spinning pigment, plastic pigment, acid pigment, shining pigment, pearlescent pigment, conductive pigment and etc.

 

    • Dye&Pigment Complete Production Line

    Free Consultation Purchasing Hotline:+86-21-52913185

    Product Advantages

    Highly Professional
    SIEHE industry has rich experience of manufacturing dye&pigment and wide range of production line which includes all the required devices. SIEHE provides the plant devices and related additional devices including: raw materials storage, transmission, batching, mixing, finished products storage, sieving, degaussing, packing, dust collecting and etc.
    Good Dust Collecting
    SIEHE industry designed and researched in details on dust collection in pigment manufacturing. The entire production line is closed, feeding station and packing point take use of center dust collector to reduce powder pollution, improve working surroundings and reduce the damage to people’s health, in addition, it also cuts the company finance to control pollution.
    Powerful Mixing, Complete Range of Specifications
    SIEHE shows great professional degree and gathers rich experience in core mixing system in the past decades of years from researching, developing, innovating, applying and helping customers solve problems. Core mixing products includes: NautaMixer, horizontal ribbon mixer, horizontal plough mixer, horizontal non-gravity mixer, V-shape/dual-cone mixer, 3D mixer and etc. With multiply of classifications and specifications, proper products could be chosen according to production capacity, surroundings and production process.
    High System Stability
    SIEHE products take use of international famous products as purchased part, motor uses SIEMENS/ABB products, frequency converter uses EMERSON/OMRON products, loading cell uses Mettler-Toledo, pneumatic element uses Festo products, electrical component uses Schneider Products and PLC and touch screen uses SIEMENS products, which improves the system accuracy and stability. 

      • Dye&Pigment Complete Production Line working principle

      Working Principle

      Raw materials ——→unpacking(small bags or T-bags) ——→raw materials pre-treatment(smashing/sieving) ——→raw materials storage ——→ batching system(incremental method and weight loss method)——→ mixing system(drying) ——→finished products treatment(smashing/sieving/degaussing) ——→finished products storage——→packing system——→finished products

      Typical Case

      Dye production line
      The following picture shows the complete dye production line equipment customized by an international famous textile dyestuff and chemicals supplier whose products include reactive dyes, disperse dyes, acid dyes, cationic dyes, direct dye and equipped additive and etc hundreds of products which widely used in textile, leather, paper making and etc industry. Now, their products have good market in over 60 countries.

      【Model】:SCRL
      【Specification】:10,000T/year
      【Features】:This production line consists of transmission system, mixing system, spraying system, dust collecting system, steel structure system and etc, the minimum capacity is 300kg/batch and maximum is 3000kg/batch.

        • Dye&Pigment Complete Production Line typical case
        • Dye&Pigment Complete Production Line

        Technical Parameter

        System Composition

        Function

        Optional devices

        Notes

        Raw materials treatment system

        Unpacking, Feeding

        Small bag feeding station, T-bag feeding station, small bag&T-bag feeding station, automatic small bag feeding station and etc.

        Choose according to production process.

        Smashing

        Al-round smashing machine, micron smashing machine, air flow smashing machine and etc.

        Choose according to production process.

        Sieving, Filtering

        Vibration screen, Linear screenair flow screen and etc.

        Choose according to production process.

        Drying

        Spraying dryerair flow dryer, fluid bed dryer, belt drierand etc.

        Choose according to production process.

        Feeding System

        Feeding

        Powderscrew feeding, vibration feeding, belt feeding, rotation valve feeding

        Liquid: pump or positive deliveryspraying feeding is optional to improve mixing effect

        Screw feeder can be frequency speed controlled, valve open grade can be controlled. Feeding speed is fast to slow to ensure batching accuracy and improve batching efficiency.

        Weighting

        Powderweighting binnormally takes use of weight add method, weight loss method

        Liquid: metering or weighting meter

        Loading cell takes use of Mettler Toledo products weightingaccuracy is opted according to requirements(over 0.2%0.01% or higher)。

        Transmission System

        Transmission

        Meet the transmission requirement among devices

        Vacuum charging machine, belt conveyor, basket elevator, screw conveyor, air transmission, pipe and chain conveyor and etc.

        Choose according to capacity, materials, workshop layout and etc.

        Storage System

        Storage

        Used to store raw materials, finished products, medium products. Normally, storage system includes: raw materials bin, finished products bin, temporary storage bin before mixing, finished product bin after mixing.

        1Temporary storage bin before mixing and finished product bin after mixing are able to shorten charging and discharging time so that improve usage rate of equipment to reduce raw cost and improve capacity.

        2Storage bin is with anti bridge device which can be closed type.

        Mixing System

        Mixing

        NautaMixer, horizontal ribbon mixer, horizontal plough mixer, horizontal non-gravity mixer, V-shape mixer, dual-cone mixer, 3D mixer and etc.

        1Choose according to production process

        2Optional function: temperature control, pressure control, non-standard control and etc.

        Packing System

        Packing

        Open-top packervalve bag packer, T bag packer

        Choose according to packing specifications, accuracy requirement, packing efficiency, material characteristics and etc.

        Electrical Control System

        Process Supervising

        Electric control building: relay, PLC, PC-based and etc.

        HMIpress button type., digital type and etc.

        CMCC control centerIMCC control centerindustry wireless technology(to be developed) and etc.

        Choose according to control complexity, importance of production data, customers requirements of modern and intelligent level.

        Dust Collecting System

        Dust Collecting

        Filter-element filter, bag-type filter are optional to remit or remove dust.

        Choose filtration area and type according to dust area, dust quality, materials characteristics.

        Steel structure Platform

        Operation Platform

        SIEHE provides necessary steel structure platform of installation, operation and maintenance.

        Sectional design is easy to transmission and installation

        Extra-heavy structure ensures stability and operators security.

        Materials

        Anti-corrosion and easy to clean

        SUS304SUS316Linside and outside are mirror polished

        Choose according to required materials and materials characteristics

         

        Application Industry

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        Contact Information

        Shanghai SIEHE Mechanical & Electrical Equipment Co.,Ltd

        Address: Rm. 305-307, Building 1, No. 168 Taihong Rd., Hongqiao Business District, Shanghai

        Factory address: No.548 Zhenying Rd.. Qingpu Industrial Park, Shanghai, China

        +86 21 52913185 52913186

        +86 21 52912822

        siehe@siehechina.com

        www.sieheindustry.com

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