High-shear Emulsifier (Hydraulic Lifting)
High-shear Emulsifier (Hydraulic Lifting) is a batch type machine designed for big volume in industrial production. Its working capacity is generally between 50-5000L. It narrows the particle size of Liquid-liquid and liquid-solid materials through external mechanical force and distributes one phase materials into another phase or many other phases evenly to realize good homogenizing, dispersing and emulsifying result. As a result, the materials become stable emulsion. The emulsifier is batch production, the working head adopt the new type of dual direction suction structure. The equipment can be adopted to wide range viscosity and temperature and can also customized ex-proof product.
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Material viscosity≤5000 cps(mPas)
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productive power50-5000L
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application areaIt is applicable to the dispersion, emulsification and homogenization of biological, pharmaceutical, food, paint, ink, textile auxiliaries, cosmetics, lubricants, pesticides and other industries. (For more application fields, please click "free consultation")
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Applicable materialsThe process of mixing solid and liquid to form solution, colloid, suspension or emulsion can be used; There are more than 1000 kinds of materials, such as juice, soup, dairy products, tissue homogenates, cosmetics, surfactants, asphalt, emulsifiers, oilfield chemicals, etc.
Product advantages
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High efficiency, good product quality
With high efficiency and good product quality, the linear speed of the equipment is more than 20 m/s, which can quickly distribute one phase evenly into another or more phases, achieving the effect of fine homogenization and dispersion emulsification, and the final product is stable and not easy to layer.01
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High machining accuracy and long service life
The rotor and stator are processed by forging materials and CNC machining centers. The rotor and stator clearance is very small, the shear limit fineness is good, and the emulsification and dispersion efficiency is high. At the same time, nano materials can be sprayed to improve the service life of the product.02
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Convenient and safe operation
The equipment uses the oil cylinder as the lifting actuator and is equipped with a control valve to control the rise, stop and fall of the emulsification machine. The operation is simple and the stability is high; The emulsification head is fixed with the main shaft through hexagon socket bolts, which can be easily and quickly disassembled and replaced, and easy to clean. Different emulsification head forms can be replaced according to the process conditions to achieve the best emulsification homogenization effect; With different clamping methods (belt, hand, pneumatic), the mixing drum can be fixed quickly to prevent the displacement of the drum in the work causing safety accidents;03
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Strong non-standard
Various types of non-standard products can be customized, such as explosion-proof type, sealed type, two-shaft composite type, one-machine multi-cylinder type, etc. The material can be customized SS316L stainless steel or sprayed with anti-corrosion and wear-resistant surface coating according to requirements.04
working principle
Precise processing technology, high matching between rotor and stator. The powerful motor rotates at high speed to form a vacuum between the rotor and stator, and the material is sucked from the upper and bottom of the rotor and stator. The strong kinetic energy makes the rotor produce extremely high linear speed, which makes the material fly out after strong impact, crushing, centrifugal extrusion, liquid layer friction and strong shearing between the rotor and stator clearance, and generates strong turbulence under the action of various forces in different directions. The material will produce stable emulsion after repeated cycle depolymerization, dispersion, homogenization, refinement and shearing under appropriate amount of emulsifier and mature process for a certain time.
Manually control the oil pump to drive the hydraulic frame to rise and fall. The hydraulic frame drives the transmission mechanism and working group to rise and fall. The operation is simple and the lifting is stable.
Recommended products
technical parameter
| model | Motor power (kw) | speed （rpm） |
linear velocity(m/s) | Equipment material | Processing capacity (L) |
Lifting stroke (mm) |
|---|---|---|---|---|---|---|
| SRHY-4 | 4 | 0-2930 | 20 | SS304\SS316L
stainless steel |
≤400 | 800 |
| SRHY-7.5 | 7.5 | 0-2930 | 20 | SS304\SS316L
stainless steel |
≤800 | 900 |
| SRHY-11 | 11 | 0-2930 | 25 | SS304\SS316L
stainless steel |
≤1000 | 900 |
| SRHY-15 | 15 | 0-2930/1450 | 25 | SS304\SS316L
stainless steel |
≤1200 | 900 |
| SRHY-18.5 | 18.5 | 0-2930/1450 | 25 | SS304\SS316L
stainless steel |
≤1500 | 1100 |
| SRHY-22 | 22 | 0-2930/1450 | 25 | SS304\SS316L
stainless steel |
≤2000 | 1100 |
| SRHY-30 | 30 | 0-1450 | 21 | SS304\SS316L stainless steel | ≤2500 | 1100 |
| SRH-37 | 37 | 0-1450 | 21 | SS304\SS316L stainless steel | ≤4000 | 1600 |
| SRHY-45 | 45 | 0-1450 | 25 | SS304\SS316L stainless steel | ≤5000 | 1600 |
Industry application
Contact Information
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+86 21 52913185
+86 21 52913186 -
+86 21 52912822
