Inline High-shear Emulsifier (Single Stage)
Single-stage pipeline type high shear emulsification machine is a high-efficiency emulsification machine that continuously produces or circulates fine materials; The motor drives the rotor to run at high speed. The particle size of liquid-liquid and solid-liquid materials is narrowed by the action of hydraulic force and centrifugal force, so that one phase is evenly distributed in another or more phases, achieving the effect of refining, homogenizing and dispersing emulsification, thus forming a stable emulsion state. The front stage of the equipment can be equipped with a feeding pump, which has certain applicability for medium-high viscosity materials. The equipment has low noise, stable operation, no dead angle, and the material is 100% dispersed and sheared; It has the function of short distance and low lift transportation.
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Material viscosity≤20000 cps
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productive power60m³/h
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application areaIt is applicable to the dispersion, emulsification and homogenization of biological, pharmaceutical, food, paint, ink, textile auxiliaries, cosmetics, lubricants, pesticides and other industries. (For more application fields, please click "free consultation")
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Applicable materialsThe process of mixing solid and liquid to form solution, colloid, suspension or emulsion can be used; There are more than 1000 kinds of materials, such as juice, soup, dairy products, tissue homogenates, cosmetics, surfactants, asphalt, emulsifiers, oilfield chemicals, etc.
Product advantages
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easy operation
It can be used in conjunction with the inlet and outlet of pipes or containers. It is convenient to install and has good delivery capacity, without the need for additional delivery pumps.01
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High efficiency, good product quality
The linear speed of the equipment is more than 20 m/s, which can quickly distribute one phase evenly into another or more phases, achieving the effect of fine homogenization and dispersion emulsification, and the final product is stable and not easy to layer.02
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High machining accuracy
The rotor and stator are processed by forging materials and CNC machining centers. The rotor and stator clearance is very small, the shear limit fineness is good, and the emulsification and dispersion efficiency is high. At the same time, nano materials can be sprayed to improve the service life of the product.03
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Strong non-standard
The material can be customized with unconventional materials such as SS304, SS321, SS316L stainless steel or titanium alloy; The mechanical seal and pressure balance tank can be configured to meet the working conditions under pressure; Explosion-proof equipment can be customized.04
working principle
Single-stage pipeline type high shear emulsification machine adopts horizontal structure; A set of rotating stators is installed in the narrow and long working cavity, and the rotating stators are coupled precisely; The motor drives the intermediate shaft to run at high speed. The rotor stator forms a vacuum, and the material is sucked into the rotor stator cavity from the inlet. The strong kinetic energy makes the rotor produce extremely high linear speed, which makes the material fly out after strong impact, crushing, centrifugal extrusion, liquid layer friction and strong shearing between the rotor and the stator gap. Under the action of various forces in different directions, strong turbulence is generated, and the material flows out from the outlet, Thus, the immiscible solid phase, liquid phase, gas and other media can be uniformly and finely dispersed and emulsified in an instant. The equipment can be operated repeatedly to make the product reach stable and high-quality products.
Recommended products
technical parameter
| model | power (kw) |
Processing capacity （m³/h） |
speed (rpm) |
enter port (mm) |
speak (mm) |
Equipment material |
|---|---|---|---|---|---|---|
| SRB1.1/1/6 | 1.1 | 0.5 | 0-2930 | DN32 | DN25 | SS304/SS316L |
| SRB2.2/1/6 | 2.2 | 3 | 0-2930 | DN40 | DN32 | SS304/SS316L |
| SRB4/1/6 | 4 | 5 | 0-2930 | DN40 | DN32 | SS304/SS316L |
| SRB7.5/1/6 | 7.5 | 7 | 0-2930 | DN50 | DN40 | SS304/SS316L |
| SRB11/1/6 | 11 | 10 | 0-2930/1450 | DN50 | DN50 | SS304/SS316L |
| SRB15/1/6 | 15 | 13 | 0-2930/1450 | DN65 | DN50 | SS304/SS316L |
| SRB18.5/1/6 | 18.5 | 16 | 0-2930/1450 | DN65 | DN50 | SS304/SS316L |
| SRB22/1/6 | 22 | 20 | 0-2930/1450 | DN80 | DN65 | SS304/SS316L |
| SRB30/1/6 | 30 | 28 | 0-1450 | DN100 | DN80 | SS304/SS316L |
| SRB37/1/6 | 37 | 35 | 0-1450 | DN125 | DN100 | SS304/SS316L |
| SRB45/1/6 | 45 | 42 | 0-1450 | DN150 | DN125 | SS304/SS316L |
| SRB55/1/6 | 55 | 50 | 0-1450 | DN150 | DN125 | SS304/SS316L |
| SRB75/1/6 | 75 | 60 | 0-1450 | DN175 | DN150 | SS304/SS316L |
Industry application
Contact Information
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+86 21 52913185
+86 21 52913186 -
+86 21 52912822
