Reactor
Reactor is a kind of atmospheric pressure or pressure vessel that is applicable for petroleum, chemical, rubber, pesticide, dyestuff, medicine, food and other industries, and used to complete the process of vulcanization, nitration,hydrogenation, alkylation, polymerization, condensation, also called polymerization reaction kettle, reactor, decomposition kettle, etc.; the material usually adopts carbon manganese steel, stainless steel, zirconium, nickel based (Harrington, Meng Naier, Kang Nie) alloy and other composite materials. Siehe company mainly produce the stainless steel reactor and carbon manganese steel reactor.
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Materials Viscosity≤500,000 cps
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Production Capacity50-50,000L
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Application IndustryApplicable for the dispersing and mixing of chemical, biological, lubricating oil, all kinds of resin and derivative products industries. (for more applications please click "free advice")
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Applicable MaterialsMateriales serosos y líquidos serán con la viscosidad de menos de 500,000cps y con el contenido sólido inferior a 60% tales como resinas, adhesivo, pesticida, biografía y etc.
Product Advantages
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All-in-one Design with Heating, Cooling, Dust Collecting and Condensing
Siehe industry has many years’ experience of reactor application, and capable of realizing the functions of heating, cooling, thermal insulation, mixing reacting, dust collecting and condensing & refluxing within one reactor, meet the requirement of high integration, improve the production efficiency and reduce the cost.01
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Diverse Structure
Siehe reactor, according to structure, can be divided into: open flat cover type, open flange type and closed type;02
According to pressure, can be divided into: atmospheric pressure type, negative pressure type, positive pressure type, positive and negative pressure type;
According to heating and cooling mode, can be divided into: jacketed type, coil pipe type, outer jacket and inner coil pipe type, inner and outer coil pipe type;
The agitator type is diverse, according to the materials feature; -
Non-Standard Customizing, Complete Production Line Designing
Usually design the complete production line according to the output, production process, processing time, etc.03
Working Principle
The agitator rotates towards a fixed direction driven by the power unit; during the rotation, it drives materials to rotate radially and axially. Materials inside the reactor are in both axial and circular motion, generating several forms of mixing such as shearing mixing and diffusion stirring. Thus the material can be effectively rapidly stirred and mixed.
The purpose of heating and cooling is to provide suitable temperature for production (maximum 300 ℃), to fulfill reacting requirements; furthermore, cooling is used for decreasing the temperature so to pack finished materials;
According to the reacting conditions, sometimes needs suitable pressure to meet the requirement, and inert gas for protection, etc;
Condensing unit (distillation column, vertical condensers, horizontal condensers, water separator) can be used with a vacuum system, the purpose is to collect / reflux the solvents which volatilize because of heating.
Heating system includes water heater, oil heater, boiler, etc.
Cooling system includes water, reservoirs, cooling towers, chillers, etc.
Recommended Product
Technical Parameter
| Model | Power(kw) | Speed① | Agitator② | Equipment Material③ | Capacity④ | Weight(kg)⑤ |
|---|---|---|---|---|---|---|
| SJBF-1.1 | 1.1 | 100rpm | Anchor type, paddle type, frame type and other types of agitators don’t share the same data regarding the viscosity application, speed, power, etc. |
Carbon steel/SS304/SS316L | ≤0.2 | 250 |
| SJBF-1.5 | 1.5 | 85rpm | Carbon steel/SS304/SS316L | ≤300 | 250 | |
| SJBF-2.2 | 2.2 | 76rpm | Carbon steel/SS304/SS316L | ≤500 | 300 | |
| SJBF-3.0 | 3.0 | 67rpm | Carbon steel/SS304/SS316L | ≤800 | 350 | |
| SJBF-4.0 | 4.0 | 63rpm | Carbon steel/SS304/SS316L | ≤1000 | 450 | |
| SJBF-5.5 | 5.5 | 59rpm | Carbon steel/SS304/SS316L | ≤1500 | 350 | |
| SJBF-7.5 | 7.5 | 59rpm | Carbon steel/SS304/SS316L | ≤2500 | 450 | |
| SJBF-11 | 11 | 53rpm | Carbon steel/SS304/SS316L | ≤3000 | 350 | |
| SJBF-15 | 15 | 53rpm | Carbon steel/SS304/SS316L | ≤4000 | 450 | |
| SJBF-18.5 | 18.5 | 53rpm | Carbon steel/SS304/SS316L | ≤5000 | 350 | |
| SJBF-22 | 22 | 43rpm | Carbon steel/SS304/SS316L | ≤8000 | 450 | |
| SJBF-30 | 30 | 43rpm | Carbon steel/SS304/SS316L | ≤10000 | 350 | |
| … | ||||||
| SJBF-200 | 200 | Customized | Customized | Carbon steel/SS304/SS316L | Customized | Customized |
* ①② The agitator type and power can only be confirmed after knowing materials state, viscosity and mixing effect.
* ③ Equipment material should be chose according to the corrosive property of the mixture; carbon steel, SS316L or spray coating are for option.
* ④ The above-listed capacity data is calculated based on 2,000cps material, when selecting a model, the actual viscosity and specific gravity should be considered.
* ⑤The above-listed data of equipment weight does not contain the kettle/tank weight, and also relates to the agitator type and material viscosity.
* This table does not include all models, for more information, please contact with our sales engineer.
Contact Information
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+86 21 52913185
+86 21 52913186 -
+86 21 52912822
