PRODUCTS AND
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PRODUCTS AND <br />
SOLUTIONS

Ultra-fine Pin Type Horizontal Beads Mill

The Ultra-fine Pin Type Horizontal Beads Mill is a continuous production machine for grinding liquid materials. The design of the grinding chamber is with a small length/diameter ratio and high energy density; Adopting external driven screen discharge device, which is with large discharge area; Adopting pin type rotors to force grinding medium to do irregular collision, which greatly improve the grinding efficiency and also make the equipment suitable for grinding high viscosity slurry. Use φ 0.5mm-2.0mm yttrium stabilized zirconium beads (95% zirconium content). The machine is featured in excellent grinding fineness, generally can grind materials down to below 5 microns, and some can reach sub-micron or even nanometer level; The sealing structure adopts double-end mechanical seal equipped with self-lubricating system. The sealing liquid shall be compatible with the material. With German mechanical seal technology, perfluorinated sealing ring, it can withstand multiple solvents. The mechanical seal is with good reliability and durability; The special high wear-resistant alloy steel material ensures the service life of the equipment; Using segmented double spiral cooling jacket is more efficient for heat exchange, which ensures the product final fineness and grinding efficiency, and also ensures the finished product quality.

2023092701334118
Ultra-fine Pin Type Horizontal Beads Mill
  • Material Viscosity
    ≤50,000 cps
  • Production Capacity
    10-4000L/h
  • Application Industry
    Solvent and water-based ink, color paste, automotive paint, electronic slurry, ceramic paste and other industries
  • Applicable Materials
    Paste with viscosity below 50000 cps and high grinding fineness requirements, such as digital printing ink, offset printing ink,carbon black material, watercolor pigment etc.

Product Advantages

  • Large-flow, no blockage
    German technology, using fence type separator and external driven screen discharge device, which greatly increases the filtering area, ensures the smoothness of materials discharging, and greatly improves the grinding efficiency; Pin type rotors drive zirconium beads to do collision and much more irregular to meet the grinding requirement of high viscosity paste.
    01
  • Ultra-fine zirconium beads, nanometer grinding
    The gap of the separation screen can be 0.1mm/0.3mm/0.5mm.
    Yttrium stabilized zirconium beads (≥ 95% zirconia content, φ 0.3mm~1.6mm) can loaded to make it possible for the material fineness down to submicron, even nano level;
    02
  • Safe monitoring, stable finished products
    The segmented double-spiral cooling jacket can control the product temperature very well, particularly for pastes sensitive to temperature. It can also increase the cooling of the main shaft and the end face to ensure that the grinding heat can be exchanged in time; With water temperature, material temperature, material pressure, water pressure, air pressure and other real-time monitoring and protection systems, it ensures the normal operation of equipment to ensure the quality of the finished product.
    03
  • Full specification, customized options
    Full specification from 5L to 300L. Can be customized to be Explosion proof type. The rotor can be hard alloy steel, zirconia, tungsten carbide and etc...
    04

Working Principle

The delivery pump circulates materials from materials container (tank) to the grinding chamber. The main shaft of the grinding chamber is equipped with multi-row pin type rotors, which drive the grinding medium in the chamber to collide with each other. The granules in the materials are continuously rolled by the grinding medium. At the same time, the separating screen keeps the grinding medium in the grinding chamber, and the material continuously returns to the material container (tank) from the grinding chamber in a circular way, so as to obtain finished products with smaller particle size and narrower particle size range.

 

Ultra-fine Pin Type Horizontal Beads Mill

Recommended Product

Technical Parameter

Specification Volume

(L)

Power

(KW)

Main shaft speed

(rpm)

Capacity

(L/h)

Cooling water consumption

(L/h)

SWZP-1.5 1.5 5.5 2000 10-50 800-1200
SWZP-5 5 11 1600 50-150 1000-2000
SWZP-20 20 22 1000 100-300 1500-2500
SWZP-30 30 37 780 150-500 1500-2500
SWZP-50 50 55 700 300-1000 2000-3000
SWZP-100 100 90 550 500-2000 2000-5000
SWZP-300 300 160 360 1000-4000 3000-8000

 

Contact Information

  • COMPANY ADDRESS
    Rm. 305-307, Building 1, No. 168
    Taihong Rd., Hongqiao Business District, Shanghai View Map
  • FACTORY ADDRESS
    Block D2, D5 Intelligent Industry Park, No. 2777 WanfengRd,
    Jinshan District, Shanghai, China View Map

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