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Detergent powder mixing and packing production line:Efficient comprehensive solution of powder

2024-05-29

Project Introduction: The client Multichemi International Ltd is one of the largest detergent manufacturers in Sri Lanka. With the brand name "dash", it includes three main product groups: home care, clothing care and car care. Following international standards, biodegradability and environmental protection are the company's consistent product pursuits. To achieve this goal, it is essential to use efficient and intelligent production equipment and create a green and environmentally friendly production line.

SIEHE solution: In order to meet the needs of the customer, we have carefully designed a mixing and packing production line, including a small bag feeding station, a vacuum feeder, a horizontal plough mixer, a single-stage screw air compressor, a finished product storage silo and a small bag auto packing machine. A dust collector is configured to filter the dust generated during the production process, purify the gas, and create a clean working environment. The entire production line has solved the problem of uneven mixing of raw materials, greatly improving packaging quality and production capacity.

Process flow
The powder raw materials are connected to the receiving hopper of the vacuum feeder through the small bag feeding station, and are sucked into the horizontal plough mixer.
The liquid raw materials are pumped from the feeding tank to the mixer through the pipeline, mixed by the plow, and dispersed by the flying cutter, thereby realizing the mixing and and reaction of detergent.
According to customer needs, the material contact parts of the equipment are made of SS316L, which is corrosion-resistant and high-temperature resistant and will not pollute materials.
Then the mixer discharges the material to the finished product storage silo, and the small bag auto packing machine automatically completes metering, filling, sealing and other tasks.
The control system adopts PLC control, touch screen human-machine interface display, supports recipe output storage and output, and is easy to operate.

Product advantages
The dust generated during the operation of the small bag feeding station is filtered out by the carried dust collecting device, so that the workers can work in a clean environment; it cooperates with the vacuum feeder to achieve high efficiency, low pollution and low loss.
The horizontal plough mixer uses the combined action of the plow and the flying cutter to achieve uniform mixing in a short time with high mixing precision. The mixing cylinder of this equipment is designed with a double layer according to customer needs and is equipped with a heating coil to meet the heating needs of the mixing process and ensure the quality and stability of the material.
The small bag auto packing machine can automatically complete bag making, measuring, filling, nitrogen filling, coding, bag cutting and other tasks. The human-machine interface is simple to operate and has the characteristics of fast packaging speed, high accuracy and strong anti-interference ability.

The entire mixing and packing production line has been sent to the customer's factory. By introducing the customized production line of the SIEHE Group, the waste liquid and dust in the detergent powder production process have been scientifically recycled, processed and discharged, and the material loss rate has been reduced, effectively saving costs while increasing production. Efficiency and product quality have also been greatly improved.
We always adhere to the principle of customer first, serve with heart, provide customers with efficient, energy-saving and environmentally friendly solutions, and help customers achieve the corporate vision of "to be the most sought-after Sri Lankan Detergent brand by 2025".